Präzisionsbauteil aus Metall in einem maßgefertigten TecSa-EPP-Ladungsträger. Die konturgenaue Aufnahme schützt empfindliche Komponenten und unterstützt saubere, sichere Transport- und Handlingprozesse in technischen Produktionsumgebungen.

FEURONIC Technology

TecSa Surface – Technical Cleanliness for Safe and Stable Processes

TecSa Surface is a performance feature of our FEURONIC load carriers.

It ensures technically clean surfaces and supports reliable processes wherever even the smallest particles can have a major impact. As part of the FEURONIC technology platform, TecSa Surface combines high purity requirements with the demands of modern, automated production environments.

Durable, low-particle EPP structure with optimized surface quality for technical cleanliness.

Closed-cell EPP

No fiber shedding due to the material and minimal particle formation.

Precisely machined TecSa surface to reduce particle formation.

Laser-structured surface

A closed surface structure with significantly reduced gusset formation.

Open and easily accessible contours for efficient cleaning of TecSa load carriers.

Easy-to-clean design

Open areas and fewer particle traps make cleaning easier.

Safe Use of TecSa Load Carriers in Automated Conveyor and Production Systems.

OEM-compatible

Suitable for established container cleaning processes

How does TecSa Surface support technical cleanliness?

TecSa Surface combines material, surface, and design measures to reduce particle risks. Closed-cell EPP minimizes material-related particle formation, while laser-textured surfaces facilitate cleaning. Combined with cleaning-friendly geometries and compatibility with established container cleaning processes, this results in load carriers that meet the high technical cleanliness requirements in production, logistics, and assembly.

Request a Data Sheet

The data sheet contains information on:

  • Material and Surface Texture
  • Technical Cleanliness and Cleanability
  • OEM-compatible design
  • Use in technically clean production environments

TecSa-compliant reusable EPP containers designed to reduce particle risks in industrial mass production processes.

In technically clean production environments, the load carrier plays a key role in determining how reliably your processes run. TecSa Surface load carriers from FEURER are designed to reduce particle adhesion, can be reliably cleaned, and integrate seamlessly into existing logistics and production processes.

Technical cleanliness doesn't start with the component—it starts with the carrier.

Today, technical cleanliness is a key factor in determining scrap rates, cleaning effort, and process stability in mass production. It is achieved when material, surface, geometry, and process work together consistently. This is exactly what our TecSa containers are designed for: They support your cleanliness strategy without adding complexity to your operations. This allows you to continue using your existing logistics and cleaning processes—without the need for additional custom solutions.

Even the tiniest particles can cause malfunctions, scrap, and customer complaints. Technical cleanliness becomes a critical quality factor, especially for sensitive components. Standard load carriers quickly reach their limits in this context.

Technical cleanliness results from the interplay of material, surface, geometry, and process. We consider the entire process—from the component to the design to logistics—and develop customized load-carrying solutions.

Making clear decisions early on reduces project risks and the need for later adjustments, thereby lowering your quality costs.

Designed for technically sound production processes.

Take into account the requirements of VDA 19.1 and ISO 16232

Load carriers play an important role in technically clean production and assembly processes. FEURONIC® TecSa Surface supports applications with technical cleanliness requirements in accordance with VDA 19.1 and ISO 16232 through reduced particle adhesion, easy-to-clean geometries, and closed surface structures.

  • Reduced particle adhesion due to closed surface structures
  • Easy-to-clean designs with no hard-to-reach areas
  • Lower particle input and reduced abrasion from contact with the container
  • Easy integration into existing assembly and logistics processes
  • Protection of sensitive component surfaces during transport and handling

This enables technically sound processes to be supported in a stable, reproducible, and production-ready manner.

Close-up view of an EPP battery tray with reinforced corner construction for high loads and maximum stability.

Trust Through Certified Processes

TISAX, IATF 16949, and ISO 9001 support our high standards for quality, information security, and automotive processes.

Technical cleanliness throughout the entire process chain

At FEURER, TecSa goes beyond just container design.

Technical cleanliness (TecSa) doesn’t just begin with the cleaning of components. The key is the consistent prevention of particle contamination throughout the entire supply, production, and logistics chain. FEURER develops TecSa-compliant EPP load carriers in accordance with the requirements of modern automotive processes, ensuring that sensitive components can be transported safely, cleanly, and with process stability. The containers support established cleaning procedures, reduce particle adhesion, and can be seamlessly integrated into automated production environments.

01
Customer Dialogue

Define cleanliness requirements early on

Together with OEMs and Tier 1 suppliers, we analyze technical cleanliness requirements in accordance with VDA 19, ISO 16232, and customer-specific standards. We take potential sources of contamination into account as early as the development phase, laying the foundation for stable and audit-ready processes.

02
Container Design

Fewer Particle Risks Through Clean Design

Our EPP load carriers are specifically designed for applications where cleanliness is critical. Easy-to-clean geometries, fewer areas where dirt can accumulate, and optimized surfaces minimize particle adhesion and make it easier to clean the containers. The result is durable, reusable packaging that meets the highest cleanliness standards.

03
Tool Design

Optimized tool surfaces for maximum cleanliness

Special tooling technologies and laser-textured surfaces enable closed-cell EPP structures with reduced particle abrasion. This results in charge carriers that meet the technical cleanliness requirements of automated manufacturing and assembly processes.

04
Production & Logistics Process

Technical Cleanliness from Manufacturing to Delivery

TecSa-compliant containers are not created solely through optimized design. FEURER takes technical cleanliness into account throughout the entire process chain—from production through cleaning and storage to delivery. This minimizes risks associated with particle contamination and supports stable automotive processes. Technical cleanliness is understood throughout the industry as a holistic approach that encompasses manufacturing, packaging, storage, and transportation.

Close-up of a cross-section of EPP material with a laser-structured surface. Visible are the closed-cell structures and the compacted edge zone, which contribute to reduced particle formation and improved surface quality in the TecSa material.

Material properties that support day-to-day production

Our TecSa containers are made of closed-cell, fiber-free EPP. The material does not release any fibers or material-related particles, making it particularly suitable for technically clean production environments. As a result, TecSa containers are especially well-suited for technically clean production and assembly areas.

  • High stability and low weight
  • low water absorption
  • Good resistance to chemicals and oils
  • Optional ESD protection

A sturdy, reusable container that works reliably—even in high-volume use.

Less particle adhesion thanks to laser-textured surfaces

The smooth, non-porous surface of our TecSa containers reduces the buildup of dust and abrasives. In addition, a specifically designed laser-etched pattern is used.

  • A closed surface structure with no open gussets or micro-areas that are difficult to clean
  • Prevents dust and particles from settling
  • Consistently good cleanability throughout the reusable circulation cycle
Close-up of the closed-cell EPP structure with a finely textured, laser-structured surface. The uniform cell geometry highlights the reduced particle formation and the technical surface quality of the TecSa material.

This simplifies the cleaning process and supports stable TecSa processes in mass production.
KLT containers, TecSa EPP load carriers, and precision components placed inside them. The precisely contoured receptacles ensure a secure hold, organized handling, and safe transport of sensitive components.

A design that makes cleaning easier

Our TecSa containers are designed to ensure reliable daily cleaning—regardless of the method used. The design prevents the accumulation of dirt and eliminates hard-to-reach areas.

  • no cavities or hard-to-reach areas
  • reduces particle adhesion
  • rounded edges
  • open geometries
  • surfaces optimized for drainage
  • Dust-tight seal between the lid and the box

Cleaning processes are becoming simpler, more reproducible, more efficient, and more cost-effective.

Protection of sensitive components while ensuring secure fastening

The laser-structured 3D surface specifically alters the contact between the container and the component.

  • increases the effective surface area by about 20%
  • This reduces the particle load per mm².
  • reduced direct contact area with the component
Close-up view of two precision components in a TecSa EPP load carrier. The precisely fitted receptacles securely hold the sensitive components in place and support clean, organized transport and production processes.

Delicate component surfaces are protected without compromising secure fastening.

Compatible with your existing cleaning processes

TecSa containers from FEURER are designed for all established industrial cleaning processes.

Removal of particles from a TecSa charge carrier using an air stream.

Blow Out

Rinsing TecSa load carriers using multiple cleaning nozzles.

Rinsing

Contactless cleaning of sensitive components using ultrasonic methods.

Ultrasound

Cleaning TecSa surfaces by vacuuming up dust and particles.

Vacuuming

Targeted cleaning of surfaces using compressed air or cleaning nozzles.

Injectors | Nozzle Cleaning

Steam cleaning of a TecSa load carrier to gently remove particles and residues from technical surfaces and contours.

Steam Cleaning

In addition, our TecSa containers undergo a validated cleaning process prior to shipment to ensure they meet a defined initial condition.

Cleanliness Throughout the Entire Product Development Process

At FEURER, technical cleanliness doesn’t end with container design. It is taken into account throughout the entire product development process. Even tooling design, production, cleaning, and delivery are designed to ensure technically clean processes. This provides customers with a defined, reproducible starting point for technically clean series production processes.

Close-up of a textured TecSa foam load carrier with precisely molded interlocking and retaining elements, shown in monochrome. The surface appears sturdy and functional, designed for the safe transport of sensitive components.

A clean, consistent starting point for your logistics and production chain.

In summary, here's what that means for you

  • Lower risk of particle contamination in the production process
  • less effort required for cleaning and securing
  • Consistent reusability over many cycles
  • Protection of Sensitive Components
  • Easy integration into existing OEM processes
  • Reduced costs in container logistics

This is how we develop TecSa-compliant load carriers

From requirements analysis to a production-ready TecSa solution

To ensure that your solution works reliably in everyday production.

 

Analysis

Analysis of Component and Cleanliness Requirements

Concept

Development of a Particle-Optimized Charge Carrier Concept

Design

Design of Materials, Geometry, and Surface Properties

Validation

Tests under real-world production and cleaning conditions

Series

Production-ready implementation for stable continuous processes

Why This Development Process Is Crucial

The development of TecSa-compliant EPP load carriers requires early consideration of cleanliness requirements, component protection, and process conditions. Through systematic analysis, design, and validation, we create packaging solutions that minimize particle risks and support reliable compliance with technical cleanliness standards in production, logistics, and assembly.

For which applications are TECSA-compliant EPP load carriers suitable?

  • Automotive OEM & Tier-1
    For the transport and delivery of mission-critical components in mass production. These load carriers reduce the risk of particle contamination and support consistent quality processes throughout the supply chain.
  • E-Mobility & Electronics
    Ideal for battery modules, control units, sensors, and electronic components with high cleanliness requirements. The components are protected from contamination during transport, storage, and assembly.
  • Gearbox and valve technology
    Even the smallest particles can cause malfunctions in components with moving or flow-carrying systems. TecSa-compliant EPP load carriers minimize this risk through clean and safe transport processes.
  • Precision and functional components
    Suitable for components with tight tolerances and high quality requirements. The low-particle design helps to ensure the long-term functional reliability of sensitive components.
  • Technically Clean Assembly and Logistics Areas
    The load carriers support controlled material flows between manufacturing, cleaning, assembly, and shipping. This allows technical cleanliness requirements to be efficiently integrated into existing production and logistics processes.

FAQ

Any questions?

Let's discuss your TecSa needs

If you're looking for a reusable EPP container that is designed to promote technical cleanliness and works well in everyday use, please contact us.

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FEURER Arnaud Meyer 1

Your contact person

Arnaud Meyer

Sales Director Load Carriers

T. +33 629 702 172