A worker in high-visibility industrial gear stands next to a large black XXL EPP load carrier inside a modern automated production hall, with a green robotic arm operating nearby.

FLEXILITY® XXL-EPP load carrier

The new dimension for transport solutions for large-volume components. Think Big. Make it Big.

In a world in which components are becoming ever larger, heavier and more complex, solutions are needed that not only keep pace - but also think ahead. Whether battery modules, panoramic glass roofs or other large-volume components: The challenges in transportation are increasing as the industry develops.

FEURER XXL Traeger

All advantages at a glance

FLEXILITY® in XXL format:
2,500 x 1,600 mm

Our XXL load carriers are produced on the largest fully automatic foaming machine in Europe. This means: maximum process reliability, efficient series production and consistently high quality – 100% Made in Germany.

Advantages at a glance

  • Size safely under control.

    Panoramic glass roofs, battery modules, complex structural components – anything big needs protection. FLEXILITY® ensures maximum safety in XXL format. Robust. A perfect fit. On an EPP basis.
    Think Big. Make it Big.

  • Manufactured from a single piece.

    FLEXILITY® XXL load carriers are manufactured from a single block, without glued joints or frames. The design uses the shock-absorbing properties of EPP. Load capacity and service life depend on the design and operating conditions.
    Think Big. Build it Solid.

  • Ready for automation.

    Thanks to robot-compatible geometry and Industry 4.0-compatible production, our FLEXILITY® load carriers are designed to integrate seamlessly into automated processes.
    Think Big. Move it Smart.

  • Large load. Light carriers.

    FLEXILITY® XXL load carriers do not require a metal frame – for lower weight, fewer parts and easier handling in daily use.
    Think Big. Handle it Faster.

  • Designed for repeated transportation

    FLEXILITY® XXL load carriers are intended for reusable applications. Design, handling and return logistics are matched to the specific transport process.
    Think Big. Reuse it Better.

Does your component have special requirements?

Europe's largest fully automatic EPP foaming machine

XXL in series is no coincidence. Our load carriers are produced on a system that sets standards in Europe – fully automated, reliable and designed for consistent quality.

  • Series quality that lasts: reproducible dimensional accuracy – even in large formats
  • Process reliability: stable production for reliable start-ups and ramp-ups
  • Short delivery times: efficient series production instead of manufacturing risk
  • 100% Made in Germany: development, production and quality from a single source

Overview of FLEXILITY® XXL load carriers

The appropriate XXL transport packaging for every requirement

XXL is a size dimension in the FLEXILITY® system. The following FLEXILITY® product lines offer tailor-made solutions for different load, automation and component protection requirements – and are designed for use as XXL load carriers up to 2,500 × 1,600 mm. This gives you exactly the functionality that your component and your process require – reliably implemented even in XXL format.

With the EPP load carrier in XXL format, FEURER provides an answer to the question: How can large components be transported and handled?

Ladungsträger für Batterien und Glasdächer
FEURER XXL

The heavy-duty load carrier for high loads. Materials and construction are matched to component weight and the intended transportation and storage conditions.

Suitable for the following components:

EPP load carriers for robots
FEURER XXL

Automatable and flexible: the mono-material load carrier is ideally suited for automated handling. Vacuum suction cups lift it securely thanks to the hardened surfaces, injection-molded parts ensure precise stacking

Suitable for the following components:

Load carrier with magnet
FEURER XXL

High-quality load carrier with magnetic holders: sensitive components can be inserted particularly easily and are held extremely securely thanks to the magnetic holder. Ideal for difficult road conditions.

Suitable for the following components:

Lightweight small load carrier with clamping fixtures
FEURER XXL

The container made of solid foam EPP impresses with its low tare weight and optimum packing density. The optional clamps ensure a perfect hold.

Suitable for the following components:

Small load carrier with stacking edge that does not require strapping
FEURER XXL

FLEXILITY® CROCO has a serrated stacking edge designed to absorb lateral forces. Depending on the version, component-specific supports or a click system for TEXBAG® inserts are available.

Suitable for the following components:

Flexility Magic
FEURER XXL

The special container shape of the EPP load carrier enables rotary stacking for empty transportation. Additional strapping is not required. The design is matched to the component and transport process.

Suitable for the following components:

Customized special load carrier, individually assembled from a large portfolio of materials and technologies
FEURER XXL

With the COMBI®, we provide a very large selection from our material and technology portfolio to deliver packaging tailored to the component. Your component determines whether the KLT is injection-molded, foamed or assembled and which inserts fit best with which material.

Suitable for the following components:

Your component is not listed?
We develop your XXL load carrier to fit perfectly.

Planning materials and use

FLEXILITY® load carriers for repeated transportation

FLEXILITY® load carriers are designed for defined components and transport processes. Planning takes account of materials, packing density, handling and the return of empty load carriers.

For repeated use, the design must be suited to the expected loads. Whether a load carrier can enter a recycling process at the end of its use must be assessed on the basis of its full material composition, condition and available recovery routes.

FEURER Automotive Flexility Ladungstraeger Vorteile01

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FEURER Arnaud Meyer 1

Your contact person

Arnaud Meyer

Sales Director Load Carriers

T. +33 629 702 172